BBQ Grill Island: How to Build a DIY Outdoor BBQ Grill Island with Aluminum Tubes

Gear up for summer and build your own DIY BBQ grill island using affordable square tubes and tubing!

If you love outdoor cooking and want to upgrade your backyard setup, building a DIY BBQ grill island is the perfect project. Using EZTube’s modular square framing system, you can create a sturdy, customizable structure that fits your grilling needs. In this guide, we’ll walk you through the steps to build a durable and stylish BBQ island using EZTube.

 

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Why Use EZTube for Your Outdoor Kitchen or BBQ Grill Island?

EZTube’s square aluminum or steel tubing system offers several benefits:

• Significant Cost Reductions and Substantial Savings: Building your BBQ grill island or outdoor kitchen with EZTube is far more affordable than purchasing a pre-built BBQ island or outdoor kitchen, which can cost thousands of dollars. Build the structure yourself to save on markup costs, labor, and more.
• Modular and Customizable: Adjust the size, layout, and configuration to match your outdoor space exactly to spec.
• Durability: Aluminum resists rust, while steel offers high strength for heavier components.
• Easy Assembly: No welding required—simply connect components using the EZTube connectors.
• Professional Look: A clean, industrial aesthetic that complements modern outdoor kitchens.

 

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Materials You’ll Need

• EZTube Square Tubing – Aluminum or EZTube Square Tubing – Stainless Steel
• EZTube Connectors (Corner brackets, T-connectors, and adjustable feet)
• Stainless Steel or Composite Paneling (For sidewalls and shelving)
• Countertop Material (Granite, concrete, or stainless steel)
• Grill Insert (Propane or charcoal, sized to fit your frame)
• Storage Components (Shelves, drawers, or cabinets)
• Screws and Fasteners
• Drill and Basic Tools

 

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Step-by-Step Build Guide

Step 1: Plan Your Grill Island Design

Sketch your BBQ island layout, ensuring it accommodates your grill insert, storage, and any additional features like a side burner or prep space. Common sizes range from 5 to 8 feet wide and 2 to 3 feet deep.

Step 2: Assemble the EZTube Frame

1. Build the Base Frame: Start with a rectangular frame to support the countertop. Use EZTube corner connectors to secure the square tubing.
2. Add Vertical Supports: Attach vertical tubes at each corner and in the middle for stability.
3. Create Storage Sections: Use additional square tubing to section off spaces for drawers, shelves, or a propane tank compartment.
4. Reinforce the Structure: Use cross braces or extra connectors to strengthen high-stress areas.

Step 3: Install Paneling and Countertop

• Attach stainless steel or composite panels to the sides and back using screws or adhesive.
• Place your chosen countertop material on top, securing it with brackets or adhesive.
• Ensure cutouts for the grill and storage components are precise.

Step 4: Install the Grill and Accessories

• Position your grill insert securely in the designated cutout.
• Add any side burners, storage cabinets, or hooks for utensils.
• Install adjustable feet for stability on uneven surfaces.

Step 5: Final Touches and Testing

• Check all connections for stability.
• Test the grill placement and airflow.
• Add any finishing touches like LED lights, spice racks, or tool hangers.

 

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Where to Buy Square Tubes?

EZTube products are available directly from EZTube and through various distributors:

• Online Metals
• Zoro
• McMaster-Carr
• EZTube eBay Store
• EZTube Amazon Store
• EZTube on Walmart

Enjoy Your New BBQ Grill Island!

With your EZTube DIY BBQ grill island complete, you’re ready to fire up the grill and enjoy outdoor cooking like never before. Whether you’re hosting summer barbecues or enjoying a quiet night by the fire, your custom-built grill island will be a centerpiece of your backyard setup.

Looking for EZTube components? Explore our selection and start building today!